Today, the majority of Printed
Circuit Board designs are focused on minimizing space, which minimizes the
separation between components and makes the use of Surface Mount Devices and
high-density multi-layer PCBs more attractive. Table top wave soldering machine
helps a type of wave soldering that targets specific components or regions of
the printed circuit board. It is the solution for smaller boards with congested
or mixed through-hole and Surface Mount Devices. This wave soldering machine
has distinctive advantages over full board wave soldering
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Advantages of Using Table Top Wave Soldering
Machine
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Wave Soldering: What & Way
Wave soldering is nothing but a
bulk soldering process. It is used in the manufacture of PCBs i.e. printed
circuit boards. The PCB is passed over a pan of molten solder in which a pump
produces an upwelling of solder which looks like a standing wave. As the PCB
makes contact with this wave, the components become soldered to the circuit
board.
Wave soldering is generally used
for both through-hole PCB assemblies as well as surface mount. As mentioned
earlier, the components are glued onto the surface of a PCB by the placement
equipment, before being run by way of the molten solder wave. In a nutshell,
wave soldering is used in soldering of through-hole components. These days, due
to the ease of use table top wave soldering machine is highly in
demand for PCB assembly.
Moreover, there is still
significant wave soldering where SMT i.e. Surface-Mount Technology, is not that
much suitable, for instance, large power devices and high pin count connectors.
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PCB
Assembly Equipment for Efficient Wave Soldering |
Things to Know About Table Top Wave Soldering
Machine
There are many different types of
wave solder machines; moreover, the basic components, as well as principles of
these machines, are the same. The basic equipment used during the soldering
process is a conveyor that moves the PCB i.e. Printed Circuit Board through the
different zones, a pan of solder used in the soldering process. Also, a pump is
used to produce the actual wave, the sprayer for the flux as well as the
preheating pad. The solder is no other than a mixture of metals. Generally, a
typical leaded solder has the chemical makeup of 50 per cent tin, 49.5 per cent
lead, and 0.5 per cent antimony.
Table top wave soldering machine
is used for mass soldering of electronic components to PCB. The wave of molten
solder is generally used in the process, thus the name table top for easy to
set up and easy to use. Wave soldering with the help of table top wave solder
is the most widely used method in the electronics industry for medium and large
scale mass soldering of through-hole electronic components to printed circuit
boards.
Many times many people ask a
question. How to choose the proper wave soldering machine for my application?
The answer is simple. You need to estimate the production you need per day, and
according to that, you need to choose the machine. It is better if you ask your
seller. They can give you the proper estimation and tell you which machine to
choose.
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Wave Soldering Machine Saves Time &
Improves Production
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Summing Up
Wave soldering has been around a
long time. It was the primary method of soldering components to PCBs when
boards were larger and components were normally all through-hole components.
They were sparsely placed on the PCBs. In this case, table top wave soldering
machine is used in an automated way to produce a large number of PCBs
efficiently and quickly.
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